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Northrop Full-Span Zap-Flap Research (1941)
USN Bailed Vought OS2U-1 Kingfisher Zap-Flap Research Aircraft
Overview 2
One of the first contractual assignments for the new Northrop Corporation was the "Zap wing" with full-span Zap-flaps. The U.S. Navy was interested in investigating the control of landing approach and angles, speeds, and increasing wing lift for takeoff. The U.S. Navy subsequently bailed a Vought OS2U-1 Kingfisher to Northrop in 1940 for use as a research aircraft. Northrop designed a new wing with new ailerons and fullspan-Zap-flaps. The flaps were extended from the wing and amounted to more than 25% of the wing area. Specifications called for a landing speed of 55 mph. This proved successful. Later the "Zap" flaps were included in the Northrop XP-61 Black Widow prototype but were immediately replaced because of manufacturing tolerance problems. The "Zap" wing-equipped Vought OS2U-1 Kingfisher was the first aircraft operating out of the unpaved Northrop Field, Hawthorne, California in May 1941.
What are "Flaps", and what do they do? 2
A flap is a high-lift device used to reduce the stalling speed of an aircraft wing at a given weight. Flaps are usually mounted on the wing trailing edges of a fixed-wing aircraft. Flaps are used to reduce the take-off distance and the landing distance. Flaps also cause an increase in drag so they are retracted when not needed.
The flaps installed on most aircraft are partial-span flaps; spanwise from near the wing root to the inboard end of the ailerons. When partial-span flaps are extended they alter the spanwise lift distribution on the wing by causing the inboard half of the wing to supply an increased proportion of the lift, and the outboard half to supply a reduced proportion of the lift. Reducing the proportion of the lift supplied by the outboard half of the wing is accompanied by a reduction in the angle of attack on the outboard half. This is beneficial because it increases the margin above the stall of the outboard half, maintaining aileron effectiveness and reducing the likelihood of asymmetric stall, and spinning.
Extending the wing flaps increases the camber or curvature of the wing, raising the maximum lift coefficient or the upper limit to the lift a wing can generate. This allows the aircraft to generate the required lift at a lower speed, reducing the minimum speed (known as stall speed) at which the aircraft will safely maintain flight. The increase in camber also increases the wing drag, which can be beneficial during approach and landing, because it allows the aircraft to descend at a steeper angle. For most aircraft configurations, a useful side effect of flap deployment is a decrease in aircraft pitch angle which lowers the nose thereby improving the pilot’s view of the runway over the nose of the aircraft during landing. Another side effect however, depending on the type of flap, location on the wing and deployment speed during their extension, is that the flaps will cause the indicated (or relative to the unchanged airfoil) angle of attack to lower within a short time due to an increase in nose-down pitching moment which is characteristic to all trailing-edge flaps, as well as leading-edge flaps, then followed by a nose rise (pitch-up) due to the increase in lift, thus obscuring the pilot’s view of the runway if no action is taken over the pitch inputs.
Flaps during takeoff
Depending on the aircraft type, flaps may be partially extended for takeoff. When used during takeoff, flaps trade runway distance for climb rate: using flaps reduces ground roll but also reduces the climb rate. The amount of flap used on takeoff is specific to each type of aircraft, and the manufacturer will suggest limits and may indicate the reduction in climb rate to be expected. The Cessna 172S Pilot Operating Handbook generally recommends 10° of flaps on takeoff, especially when the ground is rough or soft.
Flaps during landing
Flaps may be fully extended for landing to give the aircraft a lower stall speed so the approach to landing can be flown more slowly, which also allows the aircraft to land in a shorter distance. The higher lift and drag associated with fully extended flaps allows a steeper and slower approach to the landing site, but imposes handling difficulties in aircraft with very low wing loading (i.e. having little weight and a large wing area). Winds across the line of flight, known as crosswinds, cause the windward side of the aircraft to generate more lift and drag, causing the aircraft to roll, yaw and pitch off its intended flight path, and as a result many light aircraft land with reduced flap settings in crosswinds. Furthermore, once the aircraft is on the ground, the flaps may decrease the effectiveness of the brakes since the wing is still generating lift and preventing the entire weight of the aircraft from resting on the tires, thus increasing stopping distance, particularly in wet or icy conditions. Usually, the pilot will raise the flaps as soon as possible to prevent this from occurring.
Maneuvering flaps
Some gliders not only use flaps when landing, but also in flight to optimize the camber of the wing for the chosen speed. While thermalling, flaps may be partially extended to reduce the stall speed so that the glider can be flown more slowly and thereby reduce the rate of sink, which lets the glider use the rising air of the thermal more efficiently, and to turn in a smaller circle to make best use of the core of the thermal. At higher speeds a negative flap setting is used to reduce the nose-down pitching moment. This reduces the balancing load required on the horizontal stabilizer, which in turn reduces the trim drag associated with keeping the glider in longitudinal trim. Negative flap may also be used during the initial stage of an aerotow launch and at the end of the landing run in order to maintain better control by the ailerons.
Like gliders, some fighters such as the Nakajima Ki-43 also use special flaps to improve maneuverability during air combat, allowing the fighter to create more lift at a given speed, allowing for much tighter turns. The flaps used for this must be designed specifically to handle the greater stresses and most flaps have a maximum speed at which they can be deployed. Control line model aircraft built for precision aerobatics competition usually have a type of maneuvering flap system that moves them in an opposing direction to the elevators, to assist in tightening the radius of a maneuver.
Flap tracks
Manufactured most often from PH steels and titanium, flap tracks control the flaps located on the trailing edge of an aircraft’s wings. Extending flaps often run on guide tracks. Where these run outside the wing structure they may be faired in to streamline them and protect them from damage. Some flap track fairings are designed to act as anti-shock bodies, which reduce drag caused by local sonic shock waves where the airflow becomes transonic at high aircraft speeds.
Thrust gates
Thrust gates, or gaps, in the trailing edge flaps may be required to minimise interference between the engine flow and deployed flaps. In the absence of an inboard aileron, which provides a gap in many flap installations, a modified flap section may be needed. The thrust gate on the Boeing 757 was provided by a single-slotted flap in between the inboard and outboard double-slotted flaps. The A320, A330, A340 and A380 have no inboard aileron. No thrust gate is required in the continuous, single-slotted flap. Interference in the go-around case while the flaps are still fully deployed can cause increased drag which must not compromise the climb gradient.
Types of flaps 2
Flaps and high lift devices. Gurney flap exaggerated for clarity. Blown flap skipped as it is modified from any other type. Pale lines indicate line of movement, and green indicates flap setting used during dive.
Plain flap
The rear portion of airfoil rotates downwards on a simple hinge mounted at the front of the flap. The Royal Aircraft Factory and National Physical Laboratory in the United Kingdom tested flaps in 1913 and 1914, but these were never installed in an actual aircraft. In 1916, the Fairey Aviation Company made a number of improvements to a Sopwith Baby they were rebuilding, including their Patent Camber Changing Gear, making the Fairey Hamble Baby as they renamed it, the first aircraft to fly with flaps. These were full span plain flaps which incorporated ailerons, making it also the first instance of flaperons. Fairey were not alone however, as Breguet soon incorporated automatic flaps into the lower wing of their Breguet 14 reconnaissance/bomber in 1917. Owing to the greater efficiency of other flap types, the plain flap is normally only used where simplicity is required.
Split flap
The rear portion of the lower surface of the airfoil hinges downwards from the leading edge of the flap, while the upper surface stays immobile. This can cause large changes in longitudinal trim, pitching the nose either down or up. At full deflection, a split flaps acts much like a spoiler, adding significantly to drag coefficient. It also adds a little to lift coefficient. It was invented by Orville Wright and James M. H. Jacobs in 1920, but only became common in the 1930s and was then quickly superseded.[failed verification] The Douglas DC-1 (progenitor to the DC-3 and C-47) was one of the first of many aircraft types to use split flaps.
Slotted flap
A gap between the flap and the wing forces high pressure air from below the wing over the flap helping the airflow remain attached to the flap, increasing lift compared to a split flap. Additionally, lift across the entire chord of the primary airfoil is greatly increased as the velocity of air leaving its trailing edge is raised, from the typical non-flap 80% of freestream, to that of the higher-speed, lower-pressure air flowing around the leading edge of the slotted flap. Any flap that allows air to pass between the wing and the flap is considered a slotted flap. The slotted flap was a result of research at Handley-Page, a variant of the slot that dates from the 1920s, but was not widely used until much later. Some flaps use multiple slots to further boost the effect.
Foowler flap
A split flap that slides backwards, before hinging downward, thereby increasing first chord, then camber. The flap may form part of the upper surface of the wing, like a plain flap, or it may not, like a split flap, but it must slide rearward before lowering. As a defining feature - distinguishing it from the Gouge Flap - it always provides a slot effect. Invented by Harlan D. Fowler in 1924, and tested by Fred Weick at NACA in 1932. They were first used on the Martin 146 prototype in 1935, and in production on the 1937 Lockheed Super Electra, and are still in widespread use on modern aircraft, often with multiple slots.
Junkers flap
A slotted plain flap fixed below the trailing edge of the wing, and rotating about its forward edge. When not in use, it has more drag than other types, but is more effective at creating additional lift than a plain or split flap, while retaining their mechanical simplicity. Invented by Otto Mader at Junkers in the late 1920s, they were most often seen on the Junkers Ju 52 and the Junkers Ju 87 Stuka, though the same basic design can also be found on many modern ultralights, like the Denney Kitfox. This type of flap is sometimes referred to as an external-airfoil flap.
Gouge flap
A type of split flap that slides backward along curved tracks that force the trailing edge downward, increasing chord and camber without affecting trim or requiring any additional mechanisms. It was invented by Arthur Gouge for Short Brothers in 1936 and used on the Short Empire and Sunderland flying boats, which used the very thick Shorts A.D.5 airfoil. Short Brothers may have been the only company to use this type.
Fairey-Youngman flap
Drops down (becoming a Junkers Flap) before sliding aft and then rotating up or down. Fairey was one of the few exponents of this design, which was used on the Fairey Firefly and Fairey Barracuda. When in the extended position, it could be angled up (to a negative angle of incidence) so that the aircraft could be dived vertically without needing excessive trim changes.
Zap flap
Commonly, but incorrectly, called the Zapp flap, it was invented by Edward F. Zaparka while he was with Berliner/Joyce and tested on a General Airplanes Corporation Aristocrat in 1932 and on other types periodically thereafter, but it saw little use on production aircraft other than on the Northrop P-61 Black Widow. The leading edge of the flap is mounted on a track, while a point at mid chord on the flap is connected via an arm to a pivot just above the track. When the flap’s leading edge moves aft along the track, the triangle formed by the track, the shaft and the surface of the flap (fixed at the pivot) gets narrower and deeper, forcing the flap down.
Krueger flap
A hinged flap which folds out from under the wing’s leading edge while not forming a part of the leading edge of the wing when retracted. This increases the camber and thickness of the wing, which in turn increases lift and drag. This is not the same as a leading edge droop flap, as that is formed from the entire leading edge. Invented by Werner Krüger in 1943 and evaluated in Goettingen, Krueger flaps are found on many modern swept wing airliners.
Gurney flapA small fixed perpendicular tab of between 1 and 2% of the wing chord, mounted on the high pressure side of the trailing edge of an airfoil. It was named for racing car driver Dan Gurney who rediscovered it in 1971, and has since been used on some helicopters such as the Sikorsky S-76B to correct control problems without having to resort to a major redesign. It boosts the efficiency of even basic theoretical airfoils (made up of a triangle and a circle overlapped) to the equivalent of a conventional airfoil. The principle was discovered in the 1930s, but was rarely used and was then forgotten. Late marks of the Supermarine Spitfire used a bead on the trailing edge of the elevators, which functioned in a similar manner.
Leading edge flap
The entire leading edge of the wing rotates downward, effectively increasing camber and also slightly reducing chord. Most commonly found on fighters with very thin wings unsuited to other leading edge high lift devices.
Blown flap
A type of Boundary Layer Control System, blown flaps pass engine-generated air or exhaust over the flaps to increase lift beyond that attainable with mechanical flaps. Types include the original (internally blown flap) which blows compressed air from the engine over the top of the flap, the externally blown flap, which blows engine exhaust over the upper and lower surfaces of the flap, and upper surface blowing which blows engine exhaust over the top of the wing and flap. While testing was done in Britain and Germany before the Second World War, and flight trials started, the first production aircraft with blown flaps wasn’t until the 1957 Lockheed T2V SeaStar. Upper Surface Blowing was used on the Boeing YC-14 in 1976.
Flexible flap
Also known as the FlexFoil. A modern interpretation of wing warping, internal mechanical actuators bend a lattice that changes the airfoil shape. It may have a flexible gap seal at the transition between fixed and flexible airfoils.
Flaperon
A type of aircraft control surface that combines the functions of both flaps and ailerons.
Continuous trailing-edge flap
As of 2014, U.S. Army Research Laboratory (ARL) researchers at NASA’s Langley Research Center developed an active-flap design for helicopter rotor blades. The Continuous Trailing-Edge Flap (CTEF) uses components to change blade camber during flight, eliminating mechanical hinges in order to improve system reliability. Prototypes were constructed for wind-tunnel testing.
A team from ARL completed a live-fire test of a rotor blade with individual blade control technology in January 2016. The live fire experiments explored the ballistic vulnerability of blade control technologies. Researchers fired three shots representative of typical ground fire on a 7-foot-span, 10-inch-chord rotor blade section with a 4-foot-long CTEF at ARL’s Airbase Experimental Facility.
Related devices 2
Leading edge slats and slots are mounted on the top of the wings’ leading edge and while they may be either fixed or retractable, when deployed they provide a slot or gap under the slat to force air against the top of the wing, which is absent on a Krueger flap. They offer excellent lift and enhance controllability at low speeds. Leading edge slats allow the wing to fly at a higher angle of attack which decrease takeoff and landing distances.[31] Other types of flaps may be equipped with one or more slots to increase their effectiveness, a typical setup on many modern airliners. These are known as slotted flaps as described above. Frederick Handley Page experimented with fore and aft slot designs in the 20s and 30s.
Spoilers are intended to create drag and reduce lift by "spoiling" the airflow over the wing. A spoiler is much larger than a Gurney flap, and can be retracted. Spoilers are usually installed mid chord on the upper surface of the wing, but may also be installed on the lower surface of the wing as well.
Air brakes are used to increase drag, allowing the aircraft to decelerate rapidly. When installed on the wings they differ from flaps and spoilers in that they are not intended to modify the lift and are built strongly enough to be deployed at much higher speeds.
Ailerons are similar to flaps (and work the same way), but are intended to provide lateral control, rather than to change the lifting characteristics of both wings together, and so operate differentially - when an aileron on one wing increases the lift, the opposite aileron does not, and will often work to decrease lift. When ailerons are designed to lower in conjunction with flaps, they are usually called flaperons, while those that spoil lift (typically placed on the upper surface before the trailing edge) they are called spoilerons.
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